Product Overview
Antistatic PVC Roll Film is designed to prevent static buildup and dust accumulation during manufacturing, packaging, and cleanroom storage. By incorporating specialized ESD additives directly into high-grade PVC resin, this film delivers stable surface resistivity to protect sensitive microelectronics and components from electrostatic discharge.
The material offers uniform thickness, high optical clarity, and strong mechanical strength. It seamlessly integrates into high-speed processing systems, supporting thermal forming, high-frequency welding, heat sealing, and precision die-cutting across custom dimensions.
Key Features of Antistatic PVC Roll Film
Controlled Resistivity: Maintains consistent ESD protection within 106 to 1011 ohm/sq to shield sensitive electronics.
Optical Transparency: High clarity allows quick visual inspection of packaged items without opening.
Smooth Conversion: Excellent tensile strength enables easy heat sealing, thermal forming, and high-frequency welding.
Printable Surface: Surface treatment options ensure long-lasting ink adhesion for warning labels and branding.
Flexible Formulations: Available in economical topical coatings or durable permanent internal additives.
Regulatory Compliance: Formulated to meet global safety and environmental standards, including RoHS and REACH.
Technical Specifications
|
Property |
Standard Value / Specification |
Test Method |
|
Thickness Range |
0.05 mm - 1.0 mm |
ISO 4593 |
|
Roll Width |
300 mm - 2000 mm |
Standard Caliper |
|
Surface Resistivity |
106 - 1011 ohm/sq |
ASTM D257 / IEC 61340 |
|
Static Decay Time |
Less than 2.0 seconds (5000V to 50V) |
FTMS 101C |
|
Hardness |
Soft to Semi-Rigid (25A - 65D) |
ASTM D2240 |
|
Color |
Clear, Translucent Blue, Pink, Black, Custom |
Visual / Pantone |
|
Surface Finish |
Glossy, Matte, Embossed |
Glossmeter |
|
Core Size |
3 inch (76 mm) or 6 inch (152 mm) |
Standard Paper / Plastic Core |
Applications of Antistatic PVC Roll Film
Electronics Packaging: Formed into ESD-safe carrier tapes, component trays, and protective packaging bags.
Cleanroom Curtains: Used as anti-static strip curtains and enclosure walls to keep dust off assembly lines.
Equipment Protection: Shielding covers for industrial machinery to prevent static and dust buildup.
Workstation Protection: Anti-static protective overlays for workbench mats and industrial clipboard covers.
Document Sleeves: Clear, static-free covers for technical manuals, blueprints, and cleanroom paperwork.
Customization Options
ESD Level Tuning: Target resistivity adjusted to your exact operating humidity and environment.
Sizing & Slitting: Custom roll lengths, precise width slitting, and non-standard core sizes.
Color Matching: Color formulation based on Pantone references or physical samples.
Special Additives: Optional fire retardants (UL94 V-0), UV protection, or low-temperature cold-crack resistance.
Surface Pre-treatment: Corona treatment for enhanced flexographic or screen printing results.
Quality Control & Production
Production follows certified ISO protocols to guarantee batch-to-batch consistency. Raw resins and antistatic agents are verified before extrusion.
Laser sensors monitor thickness tolerances during processing. Every master roll undergoes laboratory checks for surface electrical resistance, static decay time, and tensile strength before shipment.
Packaging & Delivery
Protective Wrapping: Rolls wrapped in moisture-proof barrier film and sturdy kraft paper.
Core Protection: Suspended roll packing or end plugs to prevent edge damage during transit.
Pallet Packaging: Shipped on export-ready pallets with shrink wrapping and edge guards.
Global Shipping: Available for full container and partial shipment loads with standard export clearance documents.
FAQ
Q: What is the difference between permanent and temporary antistatic PVC film?
A: Permanent ESD film uses internal additives for long-term conductivity regardless of humidity. Temporary film uses surface coatings for short-term, cost-effective static control.
Q: How does humidity affect performance?
A: Standard surface coatings perform best at 30% to 65% relative humidity. Permanent internal additives maintain low resistivity even in dry cleanroom conditions.
Q: Is this film easy to process on standard machinery?
A: Yes, it works smoothly with conventional heat-sealing, high-frequency welding, die-cutting, and thermoforming equipment.
Q: Can you supply flame-retardant ESD film?
A: Yes, flame-retardant additives can be added during production to meet standards like UL94 V-0.
Q: What is the shelf life of the material?
A: Permanent ESD formulations last indefinitely under dry warehouse conditions. Topical antistatic films typically maintain target performance for 12 to 18 months.
Q: Do you supply test certificates with shipments?
A: Yes, Certificates of Analysis (COA) along with RoHS and REACH documentation are available upon request.
Q: Can we request sample rolls for testing?
A: Stock samples are available for performance evaluation. Custom specification samples can be arranged upon request.
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